MACTEX Technologies

Weighing, Batching & Mixing System

Weighing, Batching & Mixing System​

A material weighing, batching, and mixing system is a comprehensive setup meticulously designed to precisely measure, dispense, and blend specific quantities of bulk materials for industrial applications. These systems are pivotal in industries such as food processing, pharmaceuticals, chemicals, and construction, where accurate material formulations are crucial for product quality and consistency.

Key components of a material weighing, batching, and mixing system typically include:

  1. Weighing Devices: These precision instruments, such as load cells or scales, accurately measure the weight of individual components or ingredients. Integrated into storage vessels or batching equipment, they ensure precise material quantities.
  2. Batching Equipment: Batching equipment, including conveyors, augers, or weigh hoppers, transports individual components to the mixing area. These components are typically stored in bulk storage bins or silos and are precisely dispensed based on predefined recipes.
  3. Mixing Equipment: Mixing equipment, such as paddle mixers, ribbon blenders, cone blender, or high-shear mixers, blends the individual components together to create a homogeneous mixture. The mixing process ensures thorough integration of ingredients to meet quality standards.

Equipment Involved

Special Requirement

Explosion Vent Panels
,
Flame Arrestor (Indoor use)
,
Spray Ball
,
Air Reservoir

Pipings & Fittings

BFM Fittings
,
Ferrule / SMS Coupler
,
Flexible Sleeve
,
Camlock Connector
,
Flexible Hose
,
Compression Coupling
,
Long Bend

Control Valves

Butterfly Valve
,
Gravity Diverter Valve
,
Ball Valve
,
Pinch Valve
,
Slide Gate Valve
,
Inline Diverter Valve
,
Iris Valve

Particles Discharge Aids

Bin Activator
,
Vibrator Motor
,
Sanitary Fluidizer
,
Knocker
,
AirSweep

Mechanical Conveyor

Screw Conveyor
,
Vibrating Feeder
,
Bucket Elevator
,
Chain Hoist
,
Roller / Belt Conveyor
,
Tubular Drag Conveyor

Mixing and Blending

Ribbon Blender
,
Agitator
,
Paddle Mixer
,
Screw Mixer

Industries Application

Chemical & Mineral

Oleochemical

Petrochemical

Food & Beverages

Related Case Studies

Manufacturing · 
5 mins read
Manufacturing · 
6 mins read
Manufacturing · 
5 mins read